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1200 Type ABA Three-Layer Film Extrusion Machine

When a converter wants a film that's strong on the outside but doesn't need premium material all the way through, an ABA three-layer structure lets them build that into the film itself — a stronger resin on the two outer layers, a cheaper filler resin sandwiched in the middle. The 1200 Type ABA Three-Layer Film Extrusion Machine is set up specifically to produce film that way.

Two extruders feed this line, each running a φ60mm alloy screw, and the machine processes both HDPE and HDPE+LLDPE blends depending on what film properties the buyer is targeting. The ABA structure means the middle layer runs independently from the two outer layers, so a converter can drop in a lower-cost resin in the core without changing the surface characteristics of the finished film.

1200 Type ABA Three-Layer Film Extrusion Machine
1200 Type ABA Three-Layer Film Extrusion Machine
  • Product Specifications

    Configuration Single Type AB Extrusion High Configuration 1600 Model
    Voltage Ac /380v /3phrases/50hz
    Film Width HDPE:-1100MM
    Film thickness mm 0.01-0.10
    Material HDPE+LLDPE.
    HDPE
    Screw material Combined Metal
    Cylinder material 38CRMOALA
    Screw diameter AΦ60Φ extension B60Φ Alloy body (Zhoushan) 
    Screw speed  100r/min 1  
    Reducer: national standard hardened gearbox; 173#*2 2 sets (low noise) :A:173 B:173
    Gear material: alloy steel; (Xiaoshan)
    Gear main process: tooth surface high-frequency quenching, hardened tooth surface by gear grinding machine fine grinding;
    Gearbox lubrication method: forced oil pump back ring lubrication;
    Gear box cooling method: forced water return ring cooling oil temperature
    Main motor:    AΦ 18.5 BΦ18.5KW 
    Length of traction skin shaft mm 1500
    Membrane width 1500MM
    1.Barrel film (width 4)
    Maximum output 160KG/HR
    Minimum output 120KG/HR
    Body cooling 200W×3 sets, (200W*3 sets)
    Die head Rotating mechanism    Φ250MM rotary
    Wind ring Double lip, diameter 1000mm, labyrinth entrance
    Configuration of wind ring and wind sheet 1000 type wind ring
    Rotary mould head structure High configuration
    Ducting Φ70×6 PCS high temperature resistant tube
    Blower 5.5KW DELTA INVERTER Frequency control
    Traction section Pneumatic control
    Traction pinch rollers
    Motor and control system Turbine reducer
    Meter weight  Device: Handwheel operation
    Herringbone board adjustment Handwheel operation
    Winding machine Double Breaking and Double Receiving  
    Winding rollers                   Φ50(AIR SHAFT) 4 pcs. 
    Thermostat Dual digital display type
    Suction machine No
    Traction motor power 1.5KW
    AC motor, drive control
    Winding machine motor power (kw) 2.2
    Maximum winding diameter mm 500MM
    Barrel heating ring Stainless steel heating ring
    Machine head flange Embedded
    Die head heater Ceramic heater
    Traction cylinder Pneumatic
    Winder unit for edge-breaking waste 2 sets
    Heated breaking knives One set

    Core Functions

    The ABA three-layer extrusion setup is the defining feature of this 1200 Type ABA Three-Layer Film Extrusion Machine — two φ60mm screws feed the outer A layers while a separate extrusion stage supplies the B core layer, letting buyers combine different resins in one film without a separate lamination step afterward.

    A Φ250mm rotating die head spreads out thickness variation as the film is blown, which matters directly for buyers who need consistent gauge across a wide roll rather than thicker or thinner sections at the edges.

    Output runs between 120kg/hr and 160kg/hr, giving the 1200 Type ABA Three-Layer Film Extrusion Machine enough throughput for ongoing production runs without stepping up to larger, wider-format equipment.

    A double-lip wind ring (1000mm diameter) with labyrinth entrance manages cooling airflow, while a 5.5kw Delta inverter blower gives frequency-controlled airflow adjustment during production.

    The winding side uses a double-breaking, double-receiving setup with four air-shaft winding rollers, letting the line manage roll changes and edge-trim handling as part of continuous operation, supported by two dedicated edge-trim winding units and a heated breaking knife.

    Specific Applications
    1. Producing HDPE and HDPE+LLDPE packaging film with a layered cost/performance structure
    2. Manufacturing film for converters who need outer-layer strength without paying for premium resin throughout
    3. Supplying film rolls to downstream bag-making operations needing consistent multi-layer film
    4. Producing film where thickness consistency across the width matters for printing or lamination later in the process

    Solving Common Buyer Pain Points

    Converters running single-layer extrusion lines are stuck using one resin throughout the entire film, which means paying premium prices for material properties they only actually need on the surface. The ABA three-layer structure on this machine solves that by letting buyers separate the outer performance layers from the cost-driven middle layer.

    Uneven film thickness across a wide roll is a common quality issue on lower-configuration extrusion lines. The rotating die head on the 1200 Type ABA Three-Layer Film Extrusion Machine is built specifically to distribute thickness variation evenly rather than concentrating it at the edges of the film.

    Frequent stops for roll changes and edge-trim handling cut into total output on a production shift. The double-breaking, double-receiving winding setup and dedicated edge-trim winding units on this 1200 Type ABA Three-Layer Film Extrusion Machine are designed to keep those tasks from interrupting the main production run.

    FAQ

    Q1: How does the ABA layer structure benefit buyers?
    It allows a cost-efficient resin in the middle B layer while keeping stronger material on the outer A layers, lowering average material cost without sacrificing surface performance.

    Q2: Does the die head help with film consistency?
    Yes, the rotating die head is built to spread out thickness variation across the film width during production.

    Q3: Is roll changing automated?
    The winding side uses a double-breaking, double-receiving setup with air-shaft rollers to manage roll handling during continuous runs.

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About Us
Wenzhou Chaoshun Machinery Co., Ltd.

Wenzhou Chaoshun Machinery Co., Ltd. is a professional manufacturer of film blowing machines, printing machines, hot bag making machines and supporting equipment Manufacturing enterprises.


Since the establishment of the company, market-oriented, science and technology as the basis, vigorously developed new products. With excellent product quality and excellent enterprise reputation, the factory sells well in many provinces and autonomous regions throughout the country, and exports to Russia, Southeast Asia, the Middle East, Africa, and other places, trusted by users, gets consistent praise.

Our purpose: to provide the best products at a cheap price, with good service, to create a first-class plastic machine enterprise. Our factory strictly warmly welcomes friends from all walks of life at home and abroad to visit, mutual help and seek a common development great cause.

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