| Part Name | Technical parameters and models | Place of origin or others |
| Single Screw Extruder | ||
| A. Main machine | ||
| Hardened gearbox (reduction gearbox) | National standard 146*1 type 146*1 type | Changzhou, Jiangsu |
| Barrel screw | φ50 alloy screw*1φ55 alloy screw*1 | Zhoushan, Zhejiang |
| Screw material | 38CrMoAl | |
| L/D ratio | 32:01:00 | |
| Screw speed (r/min) | 0-85 | |
| Minimum film width (mm) | 280 | |
| Maximum film width(mm) | 200-600 | |
| Minimum film thickness (mm) | One side 0.01 | |
| Maximum film thickness (mm) | Single Side 0.10 | |
| Barrel cooling fan | 240W*4 | Shanghai |
| Barrel heating ring | Stainless steel heating ring | |
| Extruder main motor | 15Kw*1* 15KW*1 Frequency conversion speed control | Shanghai |
| Main machine inverter | 15Kw*1 15WK*1 | Shanghai Parnell |
| Temperature controller | Shanghai Yatai | |
| Head flange | Embedded | |
| Tee heating ring | Ceramic heating ring | |
| Hopper feeding method | Manual | |
| Main machine cover | Integral type | |
| Paint colour | Beige colour for main body type, blue-green colour match for railing | |
| Square steel frame | 10# | |
| Capacity | 20-40kg/h | |
| B. Haulage section | ||
| Total height of auxiliary machine | 4800mm Two levels of internal travelling | |
| Traction pressure roller adjustment mode | Manual adjustment | |
| Traction frame structure | Bolt-on type | |
| Length of traction roller (mm) | Roller surface length 900mm | |
| Traction motor | 2.2Kw Frequency control | Shanghai |
| Traction frequency converter | 2.2Kw | Shanghai Parnell |
| Traction speed (m/min) | 0----80 | |
| Stabilising film bubble device | Retainer bar type steady bubble rack (adjusted separately) | |
| Herringbone clamping plate | Wooden grill split type (separately adjustable) | |
| Guide roller diameter (mm) | 60mm (Aluminium) | |
| Diameter of haul-off roller (mm) | 130mm (Silicone) | |
| C. Winding section | ||
| Winder structure | Friction backrest rewind Single rewind | |
| Winding method | Friction rewind | |
| Diameter of rewinding roller (mm) | 250mm ( Horizontal diamond pattern) | |
| Length of rewinding roller (mm) | 700mm | |
| Winding motor | Three-phase torque motor | Shui On |
| Winding shaft structure | Ordinary shaft | |
| Paint colour | Beige | |
| D. Mould head portion | ||
| Mould calibre (mm) | 50, ABA die head | Guangzhou |
| Mould structure | Internal spiral, centre feed Rotating | |
| Die head heating ring | Stainless steel heating ring | |
| Machine head, die head material | 45# steel heat treated, chrome plated and polished | |
| Extruder output | 60-80kg per hour | |
| E. Cooling section | ||
| Wind ring and wind sheet configuration | 700 type double wind ring, according to the mould configuration wind piece | |
| Cooling blower | 2.2Kw | Taizhou |
| Temperature control mode | Intelligent double digital display type, temperature control table | Shanghai Yatai |
| F. Equipment size(mm) | L*W*H 5200*2000*4200 | |
| G. Equipment weight | 1800Kg |
Production Features
From feeding to winding the process is straightforward. Material is manually loaded into the hopper, plasticized by stainless-steel heater bands, and blown through the die. A dual air ring cools and stabilizes the bubble. The haul-off section uses silicone rollers and aluminum guide rollers with a speed range of 0–80 m/min. Final take-up is handled by a simple friction-type single-station winder. The die has a 50 mm caliber and supports ABA-style configurations when required.
This machine is not designed for ultra-high-speed large-scale lines. It targets mid-range output, reliable quality, and lower overall investment. Extrusion capacity reaches 60–80 kg/h and can be adjusted according to resin type and film thickness. It is a solid choice for factories that need double-layer performance without moving immediately to more complex three-layer systems.
Specific Applications
Courier bags and express packaging film: the AB structure improves tear strength and puncture resistance for high-volume logistics use.
Vest bags and flat bags: width and thickness ranges match common supermarket and retail shopping-bag requirements.
Agricultural cover and mulch film base layers: thinner gauges can be produced while the dual layer enhances insulation and weather resistance.
Industrial protective and stretch-film substrates: used for furniture, appliances, and building materials surface protection.
Garbage bags and rolled waste bags: black or colored double-layer film for municipal and household packaging.
Basic food packaging film: suitable for non-direct-contact or simple moisture-barrier applications when food-grade resins are used.
Custom functional or colored-layer films: outer and inner layers can be formulated differently with masterbatches for specific performance needs.
Core Functions
1. Dual-screw AB co-extrusion allowing independent control of inner and outer layer resins or colors.
2. Internal spiral center-feed die for better bubble stability and thickness uniformity.
3. Dual air-ring cooling system for faster film setting during continuous runs.
4. Frequency-controlled haul-off and winding with adjustable speeds from 0–80 m/min.
5. Intelligent dual digital temperature control that reduces material waste.
6. Friction-type single-station winder for simple operation and easy roll changes.
7. Optional rotary die, quick screen changer, and different air-ring configurations for future upgrades.
Procurement Motives
When launching a private brand, the machine delivers consistent double-layer film quality that supports branded packaging products.
For bulk retail supply, the 60–80 kg/h capacity handles medium-volume orders while keeping capital investment moderate, helping achieve economies of scale.
On the cost-optimization side, the practical structure, durable hardened gearbox, and alloy screws keep maintenance and energy costs manageable, making the investment recovery period shorter for small and mid-sized producers.
FAQ
Q: What resins is this machine mainly suited for?
A: Primarily PE grades (LDPE, HDPE, LLDPE). AB layer combinations are possible; final performance depends on melt index and trial runs.
Q: What are the width and thickness ranges?
A: Effective film width approximately 200–600 mm; single-side thickness 0.01–0.10 mm, adjustable within process limits.
Q: Can the machine be customized or upgraded later?
A: Optional rotary die, various air rings, and quick screen changers are available. Confirm details with the manufacturer.
